Nowicki KN-200 Bowl Cutter
POA
- Fine grain emulsion is a key component in the production of fresh and pre-cut frozen meat granulating pet food. It provides the desired texture and consistency whilst also delivering the necessary nutrients.
- For pre-cut frozen meat granual, blending in the manufacturing process plays a crucial role. Pet food manufacturers need to ensure that the raw materials used are of the highest quality to produce a superior final product. This macine produces a superb fine grain emulsion from crude materials such as pig skin and tendons.
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Product Capacity:
- Frozen products: 60-80 Kg approx
Standard equipment:
- Acid resistance – complete Stainless realization according to CE directives
- Self – supporting solid Stainless Steel construction
- Cutter-head cover made of Stainless Steel
- Shortened cutting head to ensure the really uniform cutting results in all points of bowl
- Stable – shortened to minimum the distance between the edge of knives and surface of bowl – to ensure proper cutting in all batch.
- Knife cover – Stainless Steel, operated hydraulically
- Front cover – Plexiglas, operated hydraulically with revision hole to add spices
- Stable, heavy duty construction.
- Extremely easy to keep clean – all covers up, no problem to reach all places.
- Smooth control of all parameters: speed of knife shaft, speed of bowl,
- Central lubrication system for cutting shaft – also with diagnostic system
- Hydraulic unloading disc
- Hydraulic loading unit for regular 200L trolleys
- Temperature control of product in the bowl
- Semi-automatic key for cutter head
- Average thickness of bowl : 20 mm
- Programming and manual work mode.
- Lower acid resistant cover for motor protection
- Stainless Steel feet with height regulation
- Connection cable covered with Stainless Steel tube (5m)
- All surfaces are subject to polishing
- All horizontal surfaces are done with 3 degrees inclination for gravity water removal.
- AC drive motor as a standard. Producer Baumueller
- Connection cable covered with Stainless Steel tube (5m)
- Electric box with all components is separated from the cutter to avoid flooding
- Easily accessible inspection doors for mechanical parts of cutter
- Electric components from world-wide known producers: Danfoss, Mitsubishi, Schneider, ABB
- Inside ventilation of motor and electric components of machine
- Machine meeting Heath & Safety requirements
- Modern design – robust construction – reliability for many years
Control System:
- Touch panel with joystics to control the covers / loader/ unloader
- Control in utilizing up to 40 programs – possibility to determine the program according to: time of process, number of bowl, temperature of batch.
- Manual work mode
- Control of smooth regulation of rotation: in cutting speed: 100 – 4800 rpm, in mixing speed: 100 – 300 rpm, in bowl speed: 2 – 20 rpm
- Stuffing spreader speed: max. 140 rpm (smoothly regulated)
- Stuffing temperature control (continuous) – sensor located in the bowl
- Automatic control for the exact dose of water (optional)
- Machine failure diagnostics system
- Control of loading hoist, disc unloader and bowl and knife’s cover
- Communicative work control system
- USB – connection
- SCADA monitoring system (option)
- Touch panel is on special leg to ensure the operator friendly position for cutter’s work
- Once touch panel is out of the body – it is more difficult to be flooded during cleaning.
- Joysticks have a special protection frames to prevent from breaking down
- All control panel has special cover (movable) preventing from flooding
- Emergency stop on the control panel
- Position of the the touch panel can be regulated (left-right position) on swindle pivot.
- English/Dutch/German language as communicative language.
- Remote diagnostics via the Internet (option)
- Power 3ph 87.5 Kw
- Volume 200 Litre
- Capacity 60-170 Kg product (depending on product type)
- Knife Speed Variable between 100 to 4800rpm
- Mixing Speed Variable between 100 to 300rpm
- Bowl Speed Variable between 2 to 20rpm
- Digital Thermometer included
- Control Panel Touch panel with joysticks to control covers, loader & unloader
- Weight 3400 Kg machine & 300 Kg control panel
Optional extras:
- Additional knife sets
- Auto water dosage
- SCADA monitoring system with industrial computer
- Outside ventilation system
- Air conditioning system for electric box (in case of humidity or temp over 20’C)
- Remote drive for master switch (recommended when electric box is located in another room)
- Additional cabling over 5m with Stainless Steel cover
