Nowicki KN-330 Vacuum Bowl Cutter
POA
The Nowicki vacuum bowl cutters have been specifically designed for the production of fresh or pre-cut frozen meat granules, ensuring that each piece is finely granulated for optimal texture and taste.
One of the key features of this machine is the cutting capability. With the ability to cut frozen meat treated by a guillotine or meat flaker, this Nowicki machine can process even the toughest cuts with ease. The temperature during the cutting process is carefully controlled, with a minimum of -12°C to ensure the integrity of the meat.
This Nowicki machine is designed to operate in a vacuum environment, reducing the risk of bacterial contamination and preserving the freshness of the ingredients. With a vacuum environment option of up to 95%. You can therefore be confident in the quality and safety of your pet food products.
There is an option for NX liquic injection.
Standard Equipment:
- Acid resistance – complete stainless realization according to CE directives
- Narrow cutting chamber for really uniform cutting results throughout the batch
- Close distance : edge of knives – bowl for excellent cutting in the air results.
- Self – supporting solid stainless steel construction covers
- Closed machine due to construction closed with metal plates has lower noise emittance
- Excellent shape of bowl for emulsion based production.
- Properly profiled unloading disc to remove quickly the product from bowl
- Cutter-head cover made of stainless steel
- Efficient vacuum system based on BUSCH vacuum pump
- Hydraulic loader and unloading disc
- Control of knives/bowl covers are executed by joystics from touch panel
- Stable construction the weight of around 5 tons warrants no vibration, no problems with bearings on knife shaft
- Extremely easy to keep clean – all covers up, no problem to reach all places.
- Check opening holes in bowl housing
- Microprocessor control unit with up to 40 programs
- 2 Sets of knives (shapes to be choose by customer – depending on processed meat)
- Central lubrication system – also with diagnostic system
- Semi-automatic key for cutter head
- Lower acid resistant shield for motor protection
- Stainless Steel feet with height regulation
- AC drive motor as a standard. Producer Baumueller
- Connection cable covered with stainless steel tube (5m)
- Electric box with all components is separated from the cutter to avoid flooding
- Electric components from world-wide known producers: Danfoss, Mitsubishi, Schneider, ABB
- Opening hole in front cover to add the spices
- Electric cabinet (made completely of stainless steel) away of cutter for following reasons: separation of electric/electronic appliances from mechanic ones, electric box must be properly ventilated to avoid overheating of electronic elements, to enable the easy access to bowl cutter
- Security brake for drive of knives /bowl
Control System:
- New microprocessor control system in front of the bowl of cutter based on PLC Mitsubishi with joysticks
- Control in utilizing up to 40 programs – possibility to determine the program according to: time of process, number of bowl, temperature of batch.
- Manual work mode
- SEMI PROGRAMMED 6 steps for easy operation .
- Variable speed of knives: in cutting speed:100-4500rpm (max.linear speed of knife is ~ 155 m/s), in mixing speed:100-300rpm, in bowl speed:2-20rpm
- Speed of unloading disc: max. 135 rpm (smoothly regulated)
- Operation of loader/unloading disc – via joystick
- Operation of knife cover / bowl cover – via joystic
- Stuffing temperature control (continuous), informational sound signaling
- Automatic control for the exact dose of water
- Machine failure diagnostics system
- Control of loading hoist, disc unloader and bowl and knife’s cover
- Vacuum programming and control
- Communicative work control system
- 3 years warranty for the construction (body) of cutter.
- 18 months warranty on electronic elements
- Protective cover against water flooding
- Swindle pivot to adjust touch panel position against operator position
Optional Cooling:
With this optional extra, the cutter is specifically designed to extend shelf life and meet the technological requirements for forming pet food products. By incorporating optional liquid Nx injection, the cutter provides the necessary cooling for the products during formation. This cooling process ensures the correct viscosity and product crystallization, allowing the pet food to maintain its shape throughout the further processing stages.
Another key benefits of the optional NX liquid injection is that it can reduce bacterial growth. Bacteria thrive in warm environments, and by cooling the pet food mixture, we can effectively inhibit their growth, thereby ensuring a safer product for pets.
What is included:
- Software, installation of Nx cooling system on cutter :injection nozzle, swindle valves, collector
What is not included:
- Installation of fan for gas extraction and pipelines of the LN2 installation to the cutter is in the duties of investor.
- Power 3ph 140 Kw
- Volume 330 Litre
- Capacity 80-290 Kg product (depending on product type)
- Knife Speed Variable between 100 to 4500rpm
- Mixing Speed Variable between 100 to 300rpm
- Bowl Speed Variable between 2 to 20rpm
- Digital Thermometer included
- Control Panel Touch panel with joysticks to control covers, loader & unloader
- Weight 7800 Kg machine & 300 Kg control panel
Optional extras available:
- SCADA monitoring system with industrial computer
- Outside ventilation system
- Air conditioning system for electric box ( in case of high humidity or temp over 20’C)
- Remote drive of master switch (when electric box is located in another room)
- NX injection
- Oil water dosage with accuracy /-0.25% based on flow meter: PROMASS 40E25
- Water dosage with accuracy /-0.4%
- Machine available with or without hydraulic loading of 200 Litre tote bins
- Auto lubrication of knife shaft
- Additional set of 6 knives
- Additional cabling length